Inventory guide

How to calculate reorder point

Reorder point tells you when to place the next order before stock runs out. It combines average usage, supplier lead time, and safety stock.

Reorder point formula

Reorder point = lead time demand + safety stock.

Lead time demand is the stock you expect to use while waiting for a supplier order to arrive.

Lead time demand = average daily usage x supplier lead time in days.

Example calculation

A shop sells or uses 18 units per day. Supplier lead time is 7 days. The owner wants 5 days of safety stock.

  • Lead time demand: 18 x 7 = 126 units.
  • Safety stock: 18 x 5 = 90 units.
  • Reorder point: 126 + 90 = 216 units.

When stock falls to 216 units, it is time to reorder.

What safety stock means

Safety stock protects against real-world variation: late deliveries, sudden sales spikes, damaged stock, counting errors, or seasonal demand.

Small businesses should review safety stock often. A fixed buffer can become too low when demand grows or too high when demand slows.

Common mistakes

  • Using guesswork instead of average daily usage.
  • Ignoring supplier lead time.
  • Setting one reorder point for every item.
  • Forgetting seasonal demand changes.
  • Not updating reorder points after sales patterns shift.

Use a calculator

The StockMitra stock cover planner helps estimate days of cover and reorder timing from current stock, daily usage, and buffer days.

Open stock reorder calculator

How StockMitra helps

StockMitra is being built to keep reorder signals connected to item records, movement history, and practical business workflows.

View StockMitra